Aw50 40le af1420 aw5042lelm aisin warner opel vectra, astra, calibra, cavalier aw50 40lelm 89up. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. Transmission repair manuals aw 5042le 40 instructions. A606 42le transmission valve body kit a606 shift kit. Transgo 42rle shift kit, fixes all the common problems see more info. Where is located the transmission filter and how do i replace it on a suzuki aerio at 2005. Aw5042 automatic transmission motor vehicle scribd. Information about rebuild transmission aw 5550sn 51sn a new modification of the transmission appeared, which fixed all the minor bugs of the hydraulics and changed the algorithm of the gears. Every auto tranny mech ive ever spoken to recommend regular fluid changes, at least every 50,000 miles. Combining a focus on remanufacturing transmissions that are of the highest. Automatic transmission diagnosis aw50 42le 1995 volvo 850 this auto transmission service manual contain step by step informations that are compiled precisely, to overhaul the aw50 42le auto tranny that is used on the volvo 850 vehicle.
Valve body mysteries lets start with identifying the aw 5550 valve body and the differences that matter when youre choosing a replacement valve body. Home shift kit transmission valve body kits transgo shift kit chrysler dodge jeep shift kits chrysler dodge jeep shift kits 57930 a604 41te a606 42le 42rle transmission shift kit 1988on. Shift kits free delivery possible on eligible purchases. Aw5042le transmission troubleshooting help, aw5042le. After three years a new modification 42le appeared, which was intended for cars with 1. Aw50 40le valve body p897405 aisin warner aw50 40le and aw50 42le remanufactured valve body, 4 speed 4 solenoids with lockup control, main boost valves and rebuilt linear solenoid 1998up. There are pictures and diagrams below to help you identify your. Split pdf files into individual pages, delete or rotate pages, easily merge pdf files together or edit and modify pdf files.
Again, this version only has 4solenoids, there is also a 5solenoid version of this valve body. Clutch 886 664 654 252 255 254 253 d 889 238 239 057 058 584 250 056 614 056 247 570 863 251 248 861 602 rear planet 592 663 652 219 883214 890 140 100 120 34 clutch. Aisinwarner aw5550sn valve body replacement in 2002 v70. Yes im planning to do the solenoids and the valve body also. Know of a place up in anaheim that sells individual parts for this transmission. Aw55 50sn pdf aw55 50sn pdf aw55 50sn pdf download. Shift kit a604 41te a606 42le 42rle transmission valve body kit. Get the best topquality performance with a rebuilt aw5042le transmission from. This topic is now archived and is closed to further replies.
The most recently reported issues are listed below. Here i talk about the basic parts and basic operation of this unit. For 40 and 41 series transmissions, this kit cannot be used in. Need diagram of upper side of valve body in chrysler 42le. Now when i put everything back together my transmission is not lined up right and my truck wont start. Tcm receives input signals from various components to determine transaxle shift points and torque converter lockup.
Lift engine about 14 to relieve weight from engine mounts. I have performed this procedure twice, first on my 2002 v70 xc and later on my 2002 v70 t5. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. The dealer is insisting that the valve body may not be enough to resurrect her and that an entire transmission should. Sonnax transmission parts for chrysler 42le applications. Upgrades early 33 design valve body to later specifications. Saab and daewoo also implemented the 50 42le in some of their models. Get aw50 40 transmission rebuilding tips, aw50 40 troubleshooting help, aw50 40 technical service bulletins, and aw50 40 tecnical information. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. There are four castings, which can be identified by either a letter cast into the valve body just to the right of the s4 solenoid or a blank spot. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue.
In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Fwd 4 speed aisin warner 5040 50 42le lm a b coast clutch c0 rear sun gear rear rear planet gear underdrive planet c d e underdrive clutch c3 underdrive drum intermediate band drive transfer gear driven transfer gear linkage differential park pawl coast sprag f1 underdrive sprag f3 20. Buy 604 42le 42rle transgo shift kit valve body rebuild kit. The valve body does not have to be disassembled to. Online and offline, pdf24 gives you the tools you need to quickly and.
This is controversial and believed by some to be a major contributing factor to increased valve body wear, eventually causing transmission problems that require valve body repair or replacement, and possible transmission overhaul or replacement. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Also the weak point was the gasket in between the solenoids that actively leaked oil. Premium, rebuilt valve body, wlockup control, main boost valves, rebuilt linear solenoid the aw5040le 5042le valve body fits a variety of applications from 1998up, and contains one linear solenoid. Installation install zip kit parts as shown on diagram of separate quick guide sheet included in this zip kit. The instructions i have for removing the valve body claim to be universal across all lh cars with 42le transmissions. Aw 5042 valve body transmission mechanics valve scribd. Because of a heavy snow cover, it cannot be assumed the ice is. This a604 shift kit includes case accumulator and valve body parts. Dodge intrepid owners have reported 6 problems related to transmission solenoid under the power train category. Atsg is a technical support service specifically for the automatic transmission industry.
Toyota gm tiv atf approximate capacity, complete overhaul 7. This manual will cover much needed information for. Aw5551sn re5f22a transmission teardown inspection transmission repair. This is an update to the previously published procedure. Sonnax transmission parts for aisin aw 5040le applications. One of them an april 99 build requires an engine rebuild and is mated to a good aw50 42le four speed the other is a. Has a number 2 rear control body 6041sn af17 valve body has a long tcc solenoid lowest of three oe sleeve steps. Download automatic transmission diagnosis aw50 42le 1995 volvo 850. Volvo aw 5040ln 5042le valvebodymechatronic rebuilding. Valve bodies are upgraded with new main boost and lockup control valves.
If youre not sure which transmission you have, start with our transmission guide. Jan 08, 2012 aw50 42le transmission filter location. Check which step the retainer location sleeve is on, to determine how many shims if any are required for sonnax replacement assembly. Aw5040, aw5042le, af14, af20, af22 volvo transmissions. The 5040le 42le is available in either a 4 or 5solenoid version. Hallelujah the false neutral is gone and it is finally behaving when sitting at lights. This manual will cover much needed information for diagnosis, service, repair and rebuild, including electrical information and. Valve body with solenoids and transaxle control module tcm. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Aw50 42le aw50 42le 9 pan bolts aw5550sn aw5551sn awtf80sc bw35 bw55 model 55 on tag tbd zf4hp22 6 pan bolts willys. Sep 12, 2012 need diagram of upper side of valve body in chrysler 42le transmission to show how springs and pistons go in answered by a verified chrysler mechanic we use cookies to give you the best possible experience on our website. Remove 5 transmissiontoengine and transmissiontostarter bolts. Automatic transmission diagnosis aw5042le 1995 volvo. Although there is rumors out there that a simple valve body swap or new solenoids or.
Auto gearbox noise quick answer thread archive volvo. And for the 00r you can only use a 00 aw55 other years arent compatible and we dont have geartronic. Aisin warner 50 42le service repair manual atsg automatic transmission service group pdf free online the aisin warner 50 42le transmission first appeared in the volvo 850, in model year 1992. Nov 17, 2011 both cars have 250,000kms or about 160k miles. I removed and re installed the valve body on the aisinwarner aw5550sn. Rwd 4 speed aw 45043le woverdrive aw45043le is a replacement for the jr403e truck transmission and is similar to toyota a442f. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Whether you need aw50 42le wiring diagram information, aw50 42le transmission rebuilders tips, aw50 42le technical information, aw50 42le diagnostics, aw5042le troubleshooting help, or just answers to your aw50 42le transmission rebuilders question. Aw 5550 middle valve body remove the twobolt end plate and check under the b5 control valve to see wether there is a spring confirm the model year of the vehicle by looking at the 10th digit of the vehicle identification number. Aw5040 transmission troubleshooting help, aw5040 rebuilding.
The detailed steps below correlate to the quick guide steps. Whether you need aw50 42le wiring diagram information, aw50 42le transmission rebuilders tips, aw50 42le technical information, aw50 42le diagnostics, aw50 42le troubleshooting help, or just answers to your aw50 42le transmission rebuilders question, the transmission rebuilders network is the place to go. Specific breakdowns of the gearbox aw 50 42le problems 40 are connected with electronic control, and the first versions of the gearbox suffered friction clutches. Aisinwarner aw5550sn valve body replacement in 2002 v70xc overview. This manual was produced using a 1995 model volvo transmission for the. Some things are less intimidating, if youre not the first one to do it. Valve body parts 750f valve body, rebuilt various details required 89on 1 a606. Would cleaning the etm throttle body help this hesitation even though its restricted to one shift gate. Rebuilding the tranny and engine, you could make these cars last quite a while. If you know your transmission type you may browse below by make or name.
Also please check out the statistics and reliability analysis of dodge intrepid based on all problems reported for the intrepid. Helpful article on how to merge pdf files in different ways with pdf24. The aisin warner 50 42le transmission first appeared in the volvo 850, in model year 1992. Place the drum in the press with the bar or extension across the piston to push the piston down evenly figure. Valve body identification please find below the information about the valve body identification of aw50 40ln aw50 42le.
I still have my old aw50 42le i would like to recondition. I removed and re installed the valve body on the aisinwarner aw5550cent transmission. Aw50 42le transmission problems specific breakdowns of the gearbox aw 5042le problems 40 are connected with electronic control, and the first versions of the gearbox suffered friction clutches. View details 7759a aw8040le aw8140le u440e used rear cover. Fwd 4 speed aisin warner 5040 5042lelm a b coast clutch c0 rear sun gear rear rear planet gear underdrive planet c d e underdrive clutch c3 underdrive drum intermediate band drive transfer gear driven transfer gear linkage differential park pawl coast sprag f1 underdrive sprag f3 20. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. I getting ready to remove the valve body on my intrepid in order to get at and replace the solenoid pack. Valve body parts ni valve body, rebuilt 4 sols 91on 1 af20. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. How do i reinstall the valve body on a 42rle transmission. See the arrow for the location of the fifth solenoid. The overhaul kit basically contains orings and gaskets. The aisin warner 5042le transmission first appeared in the volvo 850, in model. My guess is that the clutch burned up because of oldhardened orings.
Get u341e transmission valve body manual pdf file for free from our online library pdf file. Valve body with solenoids and transaxle control module tcm are used for controlling transaxle operation. Automatic transmission diagnosis aw50 42le 1995 volvo 850 this auto transmission service manual contain step by step informations that are compiled precisely, to overhaul the aw50 42le. To service aw50 42lm, purchase 39100b, 39102a frictions, 39101b steels seperately. Aisin warner 5042le transmission repair manual atsg. Complete absence of automated computer systems and simple algorithms makes its easy to repair the automatic transmission aw 6040le.
Aisinwarner aw5550sn valve body replacement in 2002 v70xc. In general design, it is identical to the 41te automatic transmission, having four forward speeds, learning capabilities, and electronic controls. Here we see the teardown of a 42le transmission of a dodge intrepid. I would love to tell you the colour of the fluid in the five speed but i cant locate the dipstick. I would still upgrade the torque converter and maybe valve body for better shifts and higher output motors. Please find below the information about the valve body identification of aw50 40ln aw50 42le.
The aw505x geartronic 5 speed auto in my s60 is still like new with 112k miles and lots of abuse. The chrysler 42le automatic transmission transaxle this transmission was created for the lh large cars launched in 1993. The aw50 40ln aw50 42le is available in a 4 solenoid or a 5. May 21, 2015 how do i reinstall the valve body on a 42rle transmission. Aug 21, 2010 took the v70 5 speed in for a tcm update. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. All this has allowed improvement to the automatic aisin transmission aw 5550sn 51sn. Aisin warner aw 5040le, 5042le transmission parts dtp. Brake bands order new brake bands with b prefix for borg warner brand, r prefix for raybestos brand. Aw5040le, aw5042le valve body with 4 solenoids lifetime. Cutback valve 1st 2nd 3rd 4th gear gear gear gear no. Remove 11 bolts to access valves retained under the two rear valve body covers figure 6.
Probably not cheap but when its done it will be as good as new i hope. For the aw50 its much easier to obtain a good used trans. Lift radiator expansion tank from its mount and lay it to one side. Aisin warner 50 42le transmission repair manual atsg automatic transmission service group pdf free online. Vbxx kit oversize pressure regulator valve requires t ool a604. Ford 6f50n by lance wiggins rebuilding techniques figure 2 figure 3 oss tss. Buffalo engine aisin warner aw8040le u440e transmission parts catalog. Aisin warner aw50 42le valve body aisin warner aw50 42le valve body current rating is 0.
564 1234 563 381 952 1109 895 831 124 482 982 1193 572 252 242 1268 516 969 737 1389 258 1126 325 400 638 289 84 681 1484 8 1482 815 812 302 865 308 993 962